When it comes to converting scrap tires into fuel oil, you can choose between batch, semi-continuous and continuous pyrolysis plants. A batch pyrolysis plant requires a lot of manual workers for operation because it has low automation levels. Furthermore, the pyrolysis reactor in a batch plant has to be cooled down before new raw materials can be loading into the reactor. This means that daily productivity is limited and energy efficient is compromised. So it is more suitable for small scale investors. More information can be found: https://wasterecyclingplant.com/small-pyrolysis-machine/.

For small-scale tire recycling facilities, such as local scrap yards, a batch pyrolysis plant is likely to be sufficient for operations, however, for mass-scale tire recycling projects, a fully continuous tire pyrolysis plant is required. The maximum daily processing capacity of the largest batch plants is around 10 tons, whereas continuous models can process over 50 tons of rubber waste each day.

Featured below are some of the features and benefits of pyrolysis plants for the tire to oil projects:

1. Computer-controlled and optimized. Beston pyrolysis plant is monitored and controlled by programmable PLC units, which allow for accurate calculations to guarantee full pyrolysis of raw materials inside the reactor, ensuring maximum oil yield. Both the temperature of the reactor and the time waste rubber spends inside the reaction chamber are calculated to precise to optimize pyrolysis.

2. An advanced auto-separation system built into slag design. Continuous pyrolysis plant has auto-separation systems in discharging units to facilitate the automatic separation of carbon black and steel from the reactor. These separation systems can save businesses a lot of time, as they get rid of the need to remove steel wire from car tires before feeding them into the reactor.

3. Fully automatic operations. A modern continuous tire pyrolysis machine can be controlled by a single human operator via the central PLC control console. As a result, tire recycling businesses can save a small fortune on manual labor costs and ensure big profits from the enhanced productivity of automated processes.

4. Large daily capacity. Some of the top continuous pyrolysis plants have daily capacities exceeding 25 tons. Furthermore, top models are designed to make optimal use of space, so that area requirements for assembly are minimized.

5. Enhanced environmental protection systems. Continuous reactors have fully sealed feeding systems and discharge systems to ensure no gas or cracked oil can escape from the plant via the slag discharge port or feed inlet. As a result, there is no risk of any environmental pollution from the plant.

Featured above are just a few of the many features and benefits of the tire to oil machine. As you can see, such machines are a great choice for tire recycling businesses that are looking to convert thousands of tons of waste tires into pyrolysis oil, carbon black, combustible gas and steel wire each month. The truth is that fully continuous plant designs are the only viable option for mass-scale rubber recycling operations. As previously mentioned, the maximum daily processing capacity of batch tire to oil machines is around ten tons, but small models can process just 6 tons of waste a day.